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We asked, “What if?” What if we could make high-quality fiber sustainably by diverting plastic bottles from the waste stream? And what if that could help boost brand value for our customers? We started making REPREVE in 2007, and now we’re the most-trusted sustainable global solutions provider in the textile industry. That’s because we’re obsessed with transparency, innovation and customer service.

How Do We Make REPREVE?

Step-by-Step

  1. Source Recycled Waste: Recycled plastic bottles and post-industrial waste (including our own) are collected worldwide.
  2. Make the Chip: Waste material is chopped, ground, washed, melted and reformulated into high-quality REPREVE chip.
  3. Form the Fiber: Chip is melted into liquid polymer and extruded through tiny openings in a spinneret, creating continuous filaments that form REPREVE fiber.
  4. Process the Yarn: Fiber becomes yarn through spinning and air-jet texturing.
  5. Ship to Customers: Finished yarn goes into fabrics, making everyday products more sustainable.
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Sustainable Product Solutions

What REPREVE Is Made Into

REPREVE fiber comes in many forms: recycled polyester and nylon yarns, staple fiber, fiber fill and resin, all to help make your products greener. But that’s not all. We also offer performance technologies and value-added services that give REPREVE yarns a wide array of properties. Some, like solution dyeing, conserves water and energy, using fewer natural resources.

REPREVE is available with the following enhancements.

Tru- Technologies
Moisture wicking, thermal regulation and more
Draw Winding
High-quality flat yarns that resist wrinkles
Solution Dyeing
Vibrant, embedded color without water
Air-Jet Texturing
Mimic the look and feel of natural fibers
Beaming
Soft, dependable yarns for warp knitting and weaving
Twisting
Combined filaments for optimal performance
Covering
Wrinkle-resistance, flexibility and strength

Our Sustainable Integrity

So Obsessed with Transparency, We’re Certifiable

Transparency is critical, but it's verification that builds trust. That’s why our REPREVE process is regularly certified by third parties. But we don’t stop there. We created U TRUST® verification to certify the recycled content in products made with REPREVE. With our unique FiberPrint® tracer technology, we can test partner products at any point in the supply chain to verify that REPREVE is being used properly.

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Business Solutions

How Can We Help?

True innovation starts in the fiber. But it really gets going once we start talking. Just a few questions first, if you don’t mind. Fill out the form below, and we’ll be in touch quickly.

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